R26-0008 - Process Engineer

USI INC· *. US - Milpitas Engineering
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📍 Milpitas, California, United States of AmericaFULL TIME💰 USD 115K–125K

About this role

USI/Asteelflash is actively looking for a highly organized and talented Process Engineer to help support the Engineering activities at our location in Milpitas, CA. The Process Engineer is responsible for performing assigned engineering duties involving manufacturing process control, troubleshooting, and research of manufacturing quality issues. Assists manufacturing engineering with process development. Interfaces with manufacturing and engineering during the development, installation, and maintenance of improved manufacturing methods and controls. This position is 100% onsite.

About The Job

Location: Milpitas, CA [Onsite]

Employment Type: Full-time, Exempt

Department: Engineering

Reports To: Engineering Manager


Responsibilities:
Process Development & Optimization
  • Develop, implement, and validate manufacturing processes for PCBA assembly (SMT, box build).
  • Optimize production line layouts for efficiency and productivity.
  • Define process parameters and control methods.
  • Conduct time studies and capacity analysis.
New Product Introduction (NPI)
  • Support product launch activities from prototype to mass production.
  • Review Gerber files, BOMs, and assembly drawings for manufacturability (DFM/DFA).
  • Create process flow charts, work instructions, and control plans.
  • Coordinate pilot runs and process validation.
Equipment & Tooling Management
  • Select and validate SMT equipment (printers, SPI, pick-and-place, reflow ovens, AOI).
  • Support programming and optimization of equipment such as:
    • SMT lines (e.g., equipment from companies like ASMPT, Panasonic, Fuji Corporation)
    • Wave machines (e.g., Electrovert, SEHO, ERSA)
    • Conformal coating systems (e.g., PVA, Nordson)
  • Ensure preventive maintenance plans are in place.
  • Troubleshoot process and equipment-related issues.
Quality & Continuous Improvement
  • Analyze defects and implement corrective actions (8D, RCA, FMEA).
  • Monitor KPIs such as FPY, OEE, yield, scrap, and cycle time.
  • Implement poka-yoke and mistake-proofing solutions.
Documentation & Compliance
  • Develop SOPs, process instructions, and engineering change documentation.
  • Ensure compliance with IPC standards (e.g., IPC-A-610).
  • Maintain process documentation in ERP/MES systems.
Cross-Functional Collaboration
  • Work closely with production, quality, supply chain, and R&D teams.
  • Interface with customers for technical discussions and audits.
  • Provide technical training to operators and technicians.

Requirements:
Education/Qualification
  • Bachelor’s degree in an engineering field or equivalent level of knowledge normally obtained through completion of a BS degree.
Experience (Years & Fields)
  • Requires 4+ years of related experience.
Skills/Competencies
Soft Skills:
  • Decision making
  • Communication
  • Project management
  • Innovation
  • Leadership
  • Teamwork skills
  • Problem-solving skills
Technical Skills:
  • PCB assembly build processes
  • SMT process
  • Knowledge of PCBA manufacturing
  • PTH knowledge
  • Statistical process control
The expected pay rate for this position is $115,000.00 - $125,000.00 depending on specific skills and work experience.

Frequently Asked Questions

What is the salary for the R26-0008 - Process Engineer role at USI INC?
The listed salary for this R26-0008 - Process Engineer position at USI INC is USD 115K–125K. This is an FULL TIME role.
Where is the R26-0008 - Process Engineer position at USI INC located?
This R26-0008 - Process Engineer role at USI INC is based in Milpitas, California, United States of America. The position is listed as on-site or hybrid. Check the full job description or apply directly to confirm the work arrangement.
Is the R26-0008 - Process Engineer role at USI INC full-time or part-time?
This is listed as a FULL TIME position. It is posted as a R26-0008 - Process Engineer role in the *. US - Milpitas Engineering department at USI INC.
Which team or department does the R26-0008 - Process Engineer at USI INC belong to?
This R26-0008 - Process Engineer position is part of the *. US - Milpitas Engineering department at USI INC. See the full job description for more information about the team structure and responsibilities.
How do I apply for the R26-0008 - Process Engineer position at USI INC?
Click the "Apply Now" button on this page. You will be redirected to USI INC's official application portal hosted on freshteam where you can submit your application directly.
When was the R26-0008 - Process Engineer job at USI INC posted?
This R26-0008 - Process Engineer position at USI INC was posted on Jun 29, 2026. Apply as soon as possible — early applications are often reviewed first.
R26-0008 - Process Engineer
USI INC · 💰 USD 115K–125K
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