Process Development Engineer

sensata· 2206 Custom Sensors & Technologies de Mexico, S.A. de C.V.
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📍 Tijuana, MexicoFull time

About this role

The Process Development Engineer is responsible for developing or modifying manufacturing processes to increase product performance, improve manufacturing efficiency and boost profits. This position works closely with design engineers, equipment vendors, program managers, marketing, and quality engineers to support the development of new electromechanical products. They are responsible for providing the overall process design and suggesting measures to improve product design for manufacturability. This includes the development of new equipment and process flows as well as developing cost estimates for labor and capital. They will also provide ongoing sustaining support to production lines at our global make sites. The successful candidate will develop advanced manufacturing solutions, execute APQP deliverables, support AS9100 compliance, implement automation initiatives, and help establish world-class manufacturing capabilities within Sensata's Aerospace & Defense organization.

General Responsibilities
• Key participant in the development of new production processes and/or adapt existing production processes for assembly, calibration and testing
• Define specifications for production equipment and interact with mechanization (in house) and/or equipment suppliers to ensure equipment will meet specifications
• Key participant in global new product development project teams to enable successful launch of new products
• Collaborate with other departments on process specifications, quality aspects, product specifications and continuity of equipment
• Influence product designs during new product development phase to ensure economical and defect free manufacture
• Developing new or improved manufacturing and testing processes that are necessary to achieve the performance and cost requirements of future device applications
• Organize the arranging of sample lines and process development equipment
• Key participant in advanced quality planning activities
• Coordinates all functional requirements, the reviewing of designs and debugging /qualifying new high volume assembly /test equipment or tooling
• Transferring knowledge to make site personnel
• Support improvement projects to reduce cycle time, defects and manufacturing costs
• Work with suppliers and contract manufacturers to ensure processes are capable, have sufficient controls in place, can meet out delivery requirements, and meet our cost targets
• Evaluate technical capabilities including tooling design, build experience, maintenance program, processes and process controls, cell automation- if required, quality control systems, and material knowledge 


Experience / Qualifications

• A university degree required (i.e. Bachelors degree) or equivalent relevant work experience
• Must be a team player able to work in a fast-paced environment with demonstrated ability to handle multiple competing tasks and demands
• Strong communication skills; oral, written and presentation
• Strong organization, planning and time management skills to achieve results
• Strong personal and professional ethical values and integrity
• Holds self-accountable to achieving goals and standards
• Proficient in Microsoft Office programs (Outlook, Word, PowerPoint, and Excel)
• Strong interpersonal & collaboration skills to work effectively with all levels of the organization including suppliers and/or external customers

Key Responsibilities:
  • Serve as the process engineering lead on cross-functional NPD teams, partnering with Design Engineering, Quality, Operations, Supply Chain, and Program Management.
    Execute APQP deliverables including Process Flow Diagrams (PFD), pFMEA, Control Plans, MSA, Process Capability Studies, and PPAP documentation.
  • Support the development, validation, and industrialization of manufacturing processes for new Aerospace & Defense sensor and control products, including position sensors, pressure sensors, cockpit controls, and related technologies.
  • Support manufacturing readiness reviews, process validation activities, pilot builds, qualification testing, and production launch execution.
  • Drive Design for Manufacturability (DFM) and Design for Assembly (DFA) improvements to optimize product quality, reliability, and cost.
  • Design, specify, and implement manufacturing equipment, tooling, automation, and test systems to improve quality, productivity, and scalability.
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  • Collaborating at Sensata means working with some of the world’s most talented people in an enriching environment that is constantly pushing towards the next best thing

  • Employees work across functions, countries and cultures gaining new perspectives through mutual respect and open communication

  •  As OneSensata, we are working together to make things work together 

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Frequently Asked Questions

Is the salary disclosed for the Process Development Engineer position at sensata?
The salary for this Process Development Engineer role at sensata is not publicly listed. Click "Apply Now" to learn more about the compensation package on their official careers page.
Where is the Process Development Engineer position at sensata located?
This Process Development Engineer role at sensata is based in Tijuana, Mexico. The position is listed as on-site or hybrid. Check the full job description or apply directly to confirm the work arrangement.
Is the Process Development Engineer role at sensata full-time or part-time?
This is listed as a Full time position. It is posted as a Process Development Engineer role in the 2206 Custom Sensors & Technologies de Mexico, S.A. de C.V. department at sensata.
Which team or department does the Process Development Engineer at sensata belong to?
This Process Development Engineer position is part of the 2206 Custom Sensors & Technologies de Mexico, S.A. de C.V. department at sensata. See the full job description for more information about the team structure and responsibilities.
How do I apply for the Process Development Engineer position at sensata?
Click the "Apply Now" button on this page. You will be redirected to sensata's official application portal hosted on workday where you can submit your application directly.
When was the Process Development Engineer job at sensata posted?
This Process Development Engineer position at sensata was posted on Aug 31, 2026. Apply as soon as possible — early applications are often reviewed first.
Process Development Engineer
sensata
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