Off-Site Manufacturing (OSM) Operations Manager
About this role
As OSM Operations Manager, you will take full responsibility for the safe, efficient and commercially controlled operation of the Kells facility.
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You will oversee the manufacture of mechanical, electrical, fabricated and modular assemblies for Designer Group projects, ensuring products are delivered to the required quality, cost, programme and installation sequence.
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A key objective of the position is to develop the Kells facility into a profitable, scalable and professionally managed manufacturing operation, capable of supporting increased production volumes, a broader product range and Designer Group's continued international growth.
You will work closely with Project Directors, Project Managers, Commercial, Engineering, BIM, Procurement, Supply Chain, Logistics and QEHS teams.
Key Responsibilities
- Lead the safe, efficient and commercially controlled day-to-day operation of the Kells OSM facility.
- Plan and manage the manufacture of mechanical, electrical, fabricated and modular assemblies in line with project requirements.
- Develop and maintain production schedules aligned to project demand, site readiness, installation sequencing and available capacity.
- Take ownership of facility performance across safety, quality, cost, productivity, delivery and operational output.
- Build robust processes for production planning, work control, testing, storage, dispatch and delivery.
- Work closely with Project, Engineering, BIM and Design teams to ensure production is supported by complete and approved technical information.
- Promote Design for Manufacture and Assembly (DfMA), standardisation and repeatable production methods across the facility.
- Manage labour, supervision, materials, equipment and production-space requirements in line with current and forecast demand.
- Work with Procurement and Supply Chain teams to ensure materials and specialist components are available when required.
- Monitor facility budgets, costs, margins and operational performance, addressing variances and supporting future forecasting and investment decisions.
- Lead health, safety, environmental and quality performance across all manufacturing and logistics activities.
- Implement practical lean-manufacturing and continuous-improvement initiatives to improve productivity, throughput and quality.
- Build, develop and lead a capable multidisciplinary OSM team with clear responsibilities and performance expectations.
- Ensure finished products are packed, stored, transported and delivered in line with project programmes and site requirements.
- Develop reliable reporting, performance dashboards and governance controls to support decision-making and the future growth of Designer Group's OSM capability.
Essential Experience
- A degree, diploma, trade qualification or recognised technical qualification in a relevant discipline.
- Additional qualifications in Lean, Six Sigma, Project Management, Health & Safety or Quality Management would be advantageous.
- Significant management experience within manufacturing, fabrication, modular construction, MEP prefabrication or a comparable industrial environment.
- Proven responsibility for the day-to-day operation of a production facility or substantial manufacturing function.
- Strong experience across production planning, labour management, materials, quality, safety and delivery.
- Good understanding of manufacturing cost control, budgeting, product costing and operational performance.
- Experience improving productivity, throughput, quality or profitability.
- A track record of introducing processes and controls within a growing or changing operation.
- Experience leading multidisciplinary manufacturing and technical teams.
- Ability to manage competing project demands within finite manufacturing capacity.
- Strong understanding of health and safety within manufacturing or engineering.
- High levels of commercial awareness and the ability to understand the financial impact of operational decisions.
Desirable Experience
- Mechanical and electrical prefabrication.
- Skids, modules, assemblies, plantrooms or packaged engineering solutions.
- Data centres, life sciences, industrial or technically complex construction projects.
- Design for Manufacture and Assembly (DfMA).
- Lean manufacturing, standard work, 5S or structured continuous improvement.
- ERP, production-planning or manufacturing systems.
- Scaling a manufacturing facility or production operation.
- Logistics between manufacturing facilities and live construction projects.
- Developing a manufacturing operation towards standalone profitability.
This is an opportunity to take ownership of a strategically important part of Designer Group's future delivery model.
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You will have the opportunity to shape how our OSM capability operates, build scalable manufacturing processes and directly influence how mechanical, electrical and modular solutions are delivered across major projects.
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You will join an international engineering business that continues to invest in modern methods of construction, prefabrication, digital delivery and the development of its people.
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Apply
If you have experience leading manufacturing, prefabrication or modular operations and want the opportunity to build and develop a growing OSM capability, we would like to hear from you.
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Apply today to join Designer Group and help shape the next phase of our Off-Site Manufacturing operation.
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