Deputy Manager - Operational Excellence & Lean

borgwarner· BorgWarner Cooling Systems (India) Private Limited
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📍 Chennai - IndiaFull time

About this role

Drive Operational Excellence initiatives by implementing Lean Manufacturing, TPM, and Continuous Improvement methodologies to enhance productivity, quality, cost, delivery, and safety performance. Lead cross-functional teams to build a culture of continuous improvement and sustainable operational performance.

Provide know-how and training to teams, support leadership and executive teams in developing OpEx strategies and promote a continuous improvement mindset along with waste elimination.

Utilize tools such as DMAIC, PDCA, process mapping, Lean, Quick Setup (SMED), Ishikawa, 5 Whys, brainstorming, and A3.

Promote a mindset of accountability, innovation, and continuous improvement to build a high-performing and resilient manufacturing organization.

1. Lean & Continuous Improvement

  • Lead deployment of Lean tools (Kaizen, VSM, 5S, SMED, Poka-Yoke) Identify and eliminate waste across processes
  • Drive productivity improvements and cost-saving initiatives in plant
  • Facilitate Kaizen events and CI workshops

2. Operational Excellence Deployment

  • Implement Operational Excellence roadmap aligned to business goals
  • Representing the plant in Global Operational Excellence leadership monthly meetings & Forums
  • Support plant in achieving world-class manufacturing standards

3. Problem Solving & Root Cause Analysis

  • Lead structured problem-solving (8D, RCA, A3, Six Sigma)
  • Ensure closure of chronic issues through systemic improvements

4. TPM Improvements

  • Drive Total Productive Maintenance (TPM) pillars
  • Support to Improve equipment uptime (OEE improvement)

5. Digitalization & Process Standardization

Promote use of digital and AI tools (MES, SCADA, Power BI dashboards)

Standardize SOPs, processes, and best practices

6. Cross-functional Collaboration

Work with Production, Quality, Maintenance, Supply Chain and Human Resource teams.

Lead cross-functional improvement projects

What we are looking for:

Education: Engineering       

Language: Fluent English

Specialization: Industrial Engg/Mechanical           

Minimum Experience:10-15 Years

Technical Competencies

Competency Requirement Level

Experience in industrial processes (machining and assembly) Mandatory

5S / A3 / PDCA / 4 Steps Mandatory

Advanced MS Office Preferred

SMED / 5 Whys Mandatory

Lean Manufacturing Preferred

Value Stream Mapping (VSM) Preferred

Black Belt / Green Belt / DMAIC Certification Preferred

Kanban Mandatory

Kaizen Mandatory

Total Productive Maintenance Mandatory

Problem solving tools & Techniques – 8D, 7QC tools Mandatory

 

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Internal Use Only: Salary

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Frequently Asked Questions

Is the salary disclosed for the Deputy Manager - Operational Excellence & Lean position at borgwarner?
The salary for this Deputy Manager - Operational Excellence & Lean role at borgwarner is not publicly listed. Click "Apply Now" to learn more about the compensation package on their official careers page.
Where is the Deputy Manager - Operational Excellence & Lean position at borgwarner located?
This Deputy Manager - Operational Excellence & Lean role at borgwarner is based in Chennai - India. The position is listed as on-site or hybrid. Check the full job description or apply directly to confirm the work arrangement.
Is the Deputy Manager - Operational Excellence & Lean role at borgwarner full-time or part-time?
This is listed as a Full time position. It is posted as a Deputy Manager - Operational Excellence & Lean role in the BorgWarner Cooling Systems (India) Private Limited department at borgwarner.
Which team or department does the Deputy Manager - Operational Excellence & Lean at borgwarner belong to?
This Deputy Manager - Operational Excellence & Lean position is part of the BorgWarner Cooling Systems (India) Private Limited department at borgwarner. See the full job description for more information about the team structure and responsibilities.
How do I apply for the Deputy Manager - Operational Excellence & Lean position at borgwarner?
Click the "Apply Now" button on this page. You will be redirected to borgwarner's official application portal hosted on workday where you can submit your application directly.
When was the Deputy Manager - Operational Excellence & Lean job at borgwarner posted?
This Deputy Manager - Operational Excellence & Lean position at borgwarner was posted on Sep 28, 2026. Apply as soon as possible — early applications are often reviewed first.
Deputy Manager - Operational Excellence & Lean
borgwarner
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